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The cutting tool inserts market size is forecast to increase by USD 2.12 billion, at a CAGR of 5.8% between 2023 and 2028. The cutting tool inserts market is witnessing significant growth due to the increasing demand for fabricated parts in various industries, including automotive, aerospace, and construction. Another trend influencing market growth is the introduction of additive manufacturing, which is leading to the development of advanced cutting tool inserts with superior performance and durability. However, the market is also facing challenges from fluctuating raw material prices, particularly for high-performance materials such as ceramics and superalloys, which can impact the profitability of cutting tool insert manufacturers. Additionally, the market is experiencing intense competition from low-cost producers in emerging economies, making it essential for key players to focus on innovation and technology to maintain their market position.
The cutting tools market encompasses a wide range of tools used for material removal during machining operations. Customized cutting tools, including specialized tools for turning, milling, drilling, boring, and other machining processes, are essential for achieving precision in various industries. General-purpose cutting tools serve well for various applications, while specialized tools cater to specific requirements. Advanced materials such as ceramics, polycrystalline diamond (PCD), and cubic boron nitride (CBN) are increasingly used for cutting tool inserts due to their superior hardness and ability to withstand high temperatures and shear deformation. Hard materials like carbide, cermet, ceramic, and high-speed steel are also commonly used for cutting tool inserts. Tool holders and securing mechanisms play a crucial role in ensuring the efficient use of cutting tool inserts. Cycle times and surface finishes are significant factors influencing the choice of cutting tools and inserts for different machining applications. The use of single-point and multipoint tools, as well as shaping tools, further expands the cutting tools market's scope.
The market research report provides comprehensive data (region-wise segment analysis), with forecasts and estimates in "USD million " for the period 2024-2028, as well as historical data from 2018 - 2022 for the following segments.
The market share growth by the milling tool inserts segment will be significant during the forecast period. Milling tools, often known as milling cutters, are used in milling machines to perform various types of milling operations. Milling cutters are available in various types, such as slitting cutters, milling cutters, end mills, and gear cutters. They all are used for different sets of applications.
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The milling tool inserts segment was valued at USD 1.30 billion in 2018. Milling cutters and gear cutters are majorly adopted in the automotive, aerospace, shipbuilding, and industrial machinery industries owing to their high precision. The cold forging dies, die-casting molds, aluminum aerospace parts, and cutting tool insert parts are milled using milling tool inserts. Although there are different types of milling tool inserts available in the market, the high strength and toughness provided by carbide and CBN inserts make them an efficient choice for milling operations in the mass production process in the end-user industry. Thus, owing to such factors the segment is expected to grow during the forecast period.
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APAC is estimated to contribute 57% to the growth of the global market during the forecast period. Technavio's analysts have elaborately explained the regional trends and drivers that shape the market during the forecast period. The Cutting Tool Inserts market encompasses a wide range of products engineered for efficient material removal during machining processes. These inserts, available in various geometries, are designed to fit into tool holders and securely engage with hard materials using securing mechanisms. The cutting edges of these inserts are fabricated from high-performance materials such as carbide, Cermet, ceramic, and high-speed steel. Tool bodies are often coated with advanced technologies like nano-coatings and diamond-like carbon (DLC) to enhance durability and performance. Chip-breaking features are integrated into the design to mitigate the risk of tool failure during shear deformation. The aerospace, energy, and power industries, which rely on high-precision machining, are significant consumers of cutting tool inserts. Raw material prices significantly impact the market dynamics, influencing the cost structure of the cutting tool inserts. Single-point and multipoint tools, used for shaping and plaining, respectively, are essential applications of cutting tool inserts. Machinery manufacturers continually innovate to optimize energy efficiency and improve machining performance, driving the demand for advanced cutting tool inserts. Overall, the cutting tool inserts market is a dynamic and evolving landscape, shaped by technological advancements and market trends.
Our researchers analyzed the data with 2023 as the base year, along with the key drivers, trends, and challenges. A holistic analysis of drivers will help companies refine their marketing strategies to gain a competitive advantage.
Growth in demand for fabricated parts is notably driving market growth. Cutting tools play a crucial role in metalworking processes, particularly in the initial stage of fabrication which involves cutting metal sheets. Common cutting methods include shearing, punching, milling, twisting, and broaching. Customized cutting tools, such as indexable inserts, are increasingly preferred due to their ability to deliver precision, shorter cycle times, and improved surface finishes. Advanced materials, including ceramics, polycrystalline diamond (PCD), cubic boron nitride (CBN), and hardness-enhanced high-speed steel (HSS), are used to manufacture cutting tool inserts. These materials offer superior hardness, wear resistance, and thermal stability, enabling efficient machining operations in various industries, including automotive.
Additionally, smart technologies, such as real-time monitoring, data analytics, IoT capabilities, and 3D printing, are revolutionizing the cutting tool market. For instance, EcoCut Series by a leading tooling specialist provides advanced tool performance and cost savings through optimized machining processes. The market for cutting tool inserts is segmented based on tool type insights, including general-purpose and specialized tools. Metalworking applications, such as turning, milling, and drilling, are the primary consumers of cutting tools and inserts. Overall, the cutting tool insert market is expected to grow significantly due to the increasing demand for high-quality, cost-effective, and efficient machining solutions. Thus, such factors are driving the growth of the market during the forecast period.
The introduction of additive manufacturing is the key trend in the market. The cutting tool industry has seen significant advancements with the emergence of customized cutting tools and specialized tools, catering to specific machining operations such as turning, milling, and drilling. Customized tools offer enhanced precision, shorter cycle times, and superior surface finishes, making them indispensable in industries that demand high levels of accuracy and productivity. Advanced materials, including ceramics, polycrystalline diamond (PCD), cubic boron nitride (CBN), and hardness-enhanced high-speed steel (HSS), are increasingly being used to manufacture cutting tools due to their superior hardness, wear resistance, and thermal stability. Smart technologies, such as real-time monitoring, data analytics, and IoT capabilities, are revolutionizing tool performance and cost management.
Moreover, tooling specialists are developing innovative solutions, such as indexable inserts, the EcoCut Series, and cemented carbide, to cater to various metalworking applications, including the automotive category and engine components. The integration of 3D printing technology in cutting tool manufacturing is another significant trend, enabling the production of complex geometries and optimizing material usage, thereby reducing machining costs. Overall, the cutting tool market is witnessing a paradigm shift towards advanced materials, smart technologies, and customized solutions to meet the evolving demands of various industries. Thus, such trends will shape the growth of the market during the forecast period.
Fluctuating raw material prices is the major challenge that affects the growth of the market. The Cutting Tools market encompasses a wide range of instruments used in metalworking processes, including general-purpose and specialized tools. Customized Cutting Tools cater to specific machining operations such as turning, milling, and drilling. Precision is a crucial factor in the production of these tools, with cycle times and surface finishes being significant considerations. Advanced materials like ceramics, polycrystalline diamond (PCD), cubic boron nitride (CBN), and hardness-enhanced materials such as high-speed steel (HSS) and cemented carbide are commonly used for their superior hardness, wear resistance, thermal stability, and other properties. Manufacturers invest substantially in research and development to produce cutting-edge, innovative tools. Raw materials, primarily iron and steel, aluminum, stainless steel, titanium, brass, copper, and alloys, account for approximately 48% of the overall manufacturing cost. Fluctuating raw material prices and the need to train a skilled workforce increase production costs.
Further, to optimize tool performance, smart technologies such as real-time monitoring, data analytics, IoT capabilities, and 3D printing are increasingly being integrated into cutting tools and inserts. The automotive category, particularly engine components, is a significant consumer of cutting tools. Indexable inserts and the EcoCut Series from leading tooling specialists are popular choices due to their improved machining costs and efficiency. The market for cutting tools is expected to witness significant growth, driven by the increasing demand for high-performance, cost-effective tools in various industries. Hence, the above factors will impede the growth of the market during the forecast period
The market forecasting report includes the adoption lifecycle of the market, covering from the innovator's stage to the laggard's stage. It focuses on adoption rates in different regions based on penetration. Furthermore, the report also includes key purchase criteria and drivers of price sensitivity to help companies evaluate and develop their market growth analysis strategies.
Customer Landscape
Companies are implementing various strategies, such as strategic alliances, partnerships, mergers and acquisitions, geographical expansion, and product/service launches, to enhance their presence in the market.
The market research and growth report also includes detailed analyses of the competitive landscape of the market and information about key companies, including:
Qualitative and quantitative analysis of companies has been conducted to help clients understand the wider business environment as well as the strengths and weaknesses of key market players. Data is qualitatively analyzed to categorize companies as pure play, category-focused, industry-focused, and diversified; it is quantitatively analyzed to categorize companies as dominant, leading, strong, tentative, and weak.
The cutting tools market encompasses a wide range of products used in metalworking applications, including general-purpose and specialized tools. Customized cutting tools are gaining popularity due to their precision capabilities, enabling shorter cycle times and improved surface finishes. Advanced materials such as ceramics, polycrystalline diamond (PCD), and cubic boron nitride (CBN) are commonly used in cutting tool inserts due to their high hardness, wear resistance, and thermal stability. High-speed steel (HSS) and cemented carbide are traditional cutting tool materials, offering cost-effective solutions for machining operations. However, the trend towards smart technologies, real-time monitoring, and data analytics is driving the adoption of advanced tooling solutions. In the automotive category, engine components require specialized cutting tools for machining intricate shapes and tight tolerances. Indexable inserts and tooling specialist's ecocut series are popular choices due to their efficiency and sustainability. The market for cutting tools is diverse, with applications ranging from turning and milling to drilling. The use of 3D printing technology is also gaining traction in the production of customized cutting tools. Tool performance insights by type, including PCD, CBN, HSS, and cemented carbide, provide valuable information for manufacturers seeking to optimize machining costs and improve tool life.
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Market Scope |
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Report Coverage |
Details |
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Page number |
183 |
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Base year |
2023 |
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Historic period |
2018 - 2022 |
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Forecast period |
2024-2028 |
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Growth momentum & CAGR |
Accelerate at a CAGR of 5.8% |
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Market Growth 2024-2028 |
USD 2.12 billion |
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Market structure |
Fragmented |
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YoY growth 2023-2024(%) |
5.4 |
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Regional analysis |
APAC, Europe, North America, South America, and Middle East and Africa |
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Performing market contribution |
APAC at 57% |
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Key countries |
China, US, Germany, Japan, and India |
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Competitive landscape |
Leading Companies, Market Positioning of Companies, Competitive Strategies, and Industry Risks |
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Key companies profiled |
ARCH Cutting Tools, Asahi Diamond Industrial Co. Ltd., B.R. Meccanica Italy, CERATIZIT SA, Compagnie de Saint-Gobain S.A., Element Six UK Ltd., ILJIN Diamond Co. Ltd., IMC BV, Kennametal Inc., Knight Carbide Inc., KYOCERA Corp., LOVEJOY Tool Co. Inc., Mitsubishi Materials Corp., NACHI FUJIKOSHI Corp., NanoDiamond Products DAC, Sandvik AB, Sumitomo Corp., Tomei Diamond Co. Ltd., Tungaloy Corp., and Tyrolit Schleifmittelwerke Swarovski KG |
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Market dynamics |
Parent market analysis, Market growth inducers and obstacles, Fast-growing and slow-growing segment analysis, COVID-19 impact and recovery analysis and future consumer dynamics, Market condition analysis for the forecast period. |
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Customization purview |
If our report has not included the data that you are looking for, you can reach out to our analysts and get segments customized. |
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1 Executive Summary
2 Market Landscape
3 Market Sizing
4 Historic Market Size
5 Five Forces Analysis
6 Market Segmentation by Application
7 Market Segmentation by Type
8 Customer Landscape
9 Geographic Landscape
10 Drivers, Challenges, and Opportunity/Restraints
11 Competitive Landscape
12 Competitive Analysis
13 Appendix
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