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The meltblown nonwoven fabric market size is forecast to increase by USD 2.80 billion, at a CAGR of 7.75% between 2023 and 2028. The market is witnessing significant growth due to the expansion of the global healthcare garments industry. The increasing demand for disposable medical apparel and feminine hygiene products is driving the market's growth. Moreover, strategic partnerships among companies are also contributing to market growth. companies are collaborating to expand their product offerings and geographical reach. However, fluctuations in the prices of raw materials used for meltblown fabrics pose a challenge to market growth. The prices of polypropylene and polyethylene, the primary raw materials, have been volatile due to supply and demand dynamics. Despite this challenge, the market is expected to continue its growth trajectory, fueled by the increasing demand for meltblown nonwoven fabrics in various end-use industries, including healthcare, filtration, and industrial applications.
Meltblown nonwoven fabric is a type of engineered fabric, manufactured through the process of meltblown spinning, using thermoplastic synthetic polymers such as polyester, polystyrene, polyurethane, polyamides, and polycarbonate. This fabric is widely used in various industries, including medical masks and protective gear, due to its high-quality molded materials and strong barrier performance. The market for meltblown nonwoven fabric is driven by the growing demand for hygienic products, including masks and filters for personal protection, as well as disposable diapers and other personal hygiene applications. The fabric's micro and nanofiber structure provides soft touch properties and uniformity, making it an ideal choice for medical and healthcare applications. Meltblown nonwoven fabric is also used in automotive applications, such as woven rolls for air filtration systems, due to its ability to provide strong barrier performance against airborne particles. Manufacturing reliability and environmental concerns are key factors driving the development of new technologies and processes for the production of meltblown nonwoven fabric from synthetic polymers. Overall, the market for meltblown nonwoven fabric is expected to grow significantly in the coming years, driven by the increasing demand for high-performance, lightweight, and cost-effective materials in various industries.
The market research report provides comprehensive data (region-wise segment analysis), with forecasts and estimates in "USD billion " for the period 2024-2028, as well as historical data from 2018 - 2022 for the following segments.
The medical, hygiene and personal care segment is estimated to witness significant growth during the forecast period. Meltblown nonwoven fabric is a critical component in various industries, including medical masks and protective gear manufacturing. This fabric is produced using high-quality molded materials from thermoplastic synthetic polymers, such as polypropylene, polyester, and others. The fine fibers and microfibers generated during the meltblown spinning process offer superior filtration efficiency for air and water filtration systems. The lightweight characteristics of meltblown nonwoven fabric make it an ideal choice for personal protective equipment, including respirators and anaerobic filters. In the medical field, it is used extensively in the production of surgical masks, wound dressings, and filtering applications.
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The medical, hygiene and personal care segment accounted for USD 2.45 billion in 2018. Additionally, it finds applications in construction, home textiles, hygienic products like disposable diapers and feminine care, and absorbent hygiene items. Manufacturing reliability is crucial in producing meltblown nonwoven fabric due to the stringent environmental concerns and regulations. Woven rolls of this fabric are produced using nonvolatile propellant and engineered for various applications. The fabric's filtration efficiency, combined with its ability to meet environmental regulations, makes it a preferred choice for industries that prioritize health and safety. In summary, meltblown nonwoven fabric, made from synthetic polymers like polypropylene and polyester, offers superior filtration efficiency, lightweight characteristics, and manufacturing reliability. Its applications span across various industries, including medical masks, protective gear, water and air filtration systems, personal protective equipment, hygienic products, and construction textiles. Hence, such factors are fuelling the growth of this segment during the forecast period.
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APAC is estimated to contribute 52% to the growth of the global market during the forecast period. Technavio's analysts have elaborately explained the regional trends and drivers that shape the market during the forecast period. Meltblown nonwoven fabric, a key player in various industries, is manufactured using synthetic resins derived primarily from petrochemical sources. This fabric's production occurs at specialized manufacturing centers, ensuring cleanliness and consistency. The result is fiber web structures with strong barrier performance and uniformity, making it an ideal choice for applications such as acoustical ceilings, roofing, house wrapping, and personal hygiene products like baby diapers and sanitary napkins. Polymer chips are melted and extruded to create the fibers, which can be made from various polymers like polyester, polystyrene, polyurethane, polyamides, and polycarbonate. The dual textures of meltblown fabric cater to diverse needs, such as medical apparels, PPE kits, and working class female clothing. Its applications extend to medical and healthcare, providing excellent breathability and comfort while maintaining necessary protective barriers. Hence such factors are driving the market in APAC during the forecast period.
Our researchers analyzed the data with 2023 as the base year, along with the key drivers, trends, and challenges. A holistic analysis of drivers will help companies refine their marketing strategies to gain a competitive advantage.
Expansion of global healthcare garments industry is notably driving market growth. Meltblown nonwoven fabric plays a pivotal role in various industries, particularly in medical applications and protective gear. In healthcare, this fabric is extensively used in producing high-quality disposable protective garments such as surgical masks, gowns, drapes, and other apparel. The superior filtration efficiency, lightweight characteristics, and cost-effectiveness of meltblown nonwoven fabric make it an ideal choice for ensuring hygiene and safety in healthcare environments.
Moreover, the COVID-19 pandemic has significantly increased the demand for medical PPE, highlighting the importance of meltblown nonwoven fabric in this sector. The fabric's fine fibers and microfibers contribute to the high filtration efficiency required for effective air and water filtration systems. Additionally, it is used in producing personal protective equipment like respirators, anaerobic filters, and other protective gear. Despite the increasing production costs, the demand for meltblown nonwoven fabric remains strong due to its wide range of applications and benefits. Thus, such factors are driving the growth of the market during the forecast period.
The growing strategic partnerships among companies is the key trend in the market. The market is witnessing significant growth due to the increasing demand for high-quality materials in various industries. Strategic partnerships among companies are playing a crucial role in driving market growth. These collaborations enable companies to combine resources, innovate technologically, and optimize supply chains, addressing the escalating need for superior nonwoven materials.
Additionally, the construction and textile industries also utilize meltblown nonwoven fabrics for various applications, including filtering and insulation. Environmental concerns are increasingly influencing market trends, with regulations focusing on reducing waste and promoting sustainable manufacturing. Nonwoven materials made from biodegradable polymers and recycled synthetic polymers are gaining popularity, offering a more eco-friendly alternative to traditional meltblown nonwoven fabrics. Furthermore, the use of nonvolatile propellant and engineered fabrics in various applications, such as medical masks and filters, enhances manufacturing reliability and product performance. Thus, such trends will shape the growth of the market during the forecast period.
Fluctuations in prices of raw materials used for meltblown fabrics is the major challenge that affects the growth of the market. Meltblown nonwoven fabrics, predominantly manufactured using thermoplastic synthetic polymers such as polypropylene, experience price volatility due to fluctuations in the cost of raw materials. Derived from petroleum, polypropylene's price instability is influenced by geopolitical tensions, supply chain disruptions, and production level changes. This volatility poses challenges for manufacturers, impacting their profitability and pricing strategies.
Moreover, the manufacturing reliability and consistency of meltblown nonwovens are crucial in these applications due to their fine fibers, microfibers, and nanofibers, which provide excellent filtration efficiency and lightweight characteristics. In construction and textiles, these materials offer cross-platforming benefits, making them a versatile choice for various industries. Despite the production cost concerns, the demand for meltblown nonwovens remains vital due to their essential role in health and safety applications, such as medical masks, surgical masks, wound dressings, and filtering applications. Hence, the above factors will impede the growth of the market during the forecast period.
The market forecasting report includes the adoption lifecycle of the market, covering from the innovator's stage to the laggard's stage. It focuses on adoption rates in different regions based on penetration. Furthermore, the report also includes key purchase criteria and drivers of price sensitivity to help companies evaluate and develop their market growth analysis strategies.
Customer Landscape
Companies are implementing various strategies, such as strategic alliances, partnerships, mergers and acquisitions, geographical expansion, and product/service launches, to enhance their presence in the market.
The market research and growth report also includes detailed analyses of the competitive landscape of the market and information about key companies, including:
Qualitative and quantitative analysis of companies has been conducted to help clients understand the wider business environment as well as the strengths and weaknesses of key market players. Data is qualitatively analyzed to categorize companies as pure play, category-focused, industry-focused, and diversified; it is quantitatively analyzed to categorize companies as dominant, leading, strong, tentative, and weak.
Meltblown nonwoven fabric is a type of engineered fabric that has gained significant attention in various industries due to its unique properties. This fabric is commonly used in the production of medical masks and protective gear, owing to its high filtration efficiency and lightweight characteristics. The manufacturing process involves the use of thermoplastic synthetic polymers, such as polypropylene, which are melted and extruded through fine nozzles to create micro or nanofibers. The market is driven by the growing demand for personal protective equipment (PPE) in various industries, including healthcare and construction. The fabric's high-quality molded materials offer excellent manufacturing reliability and are used in air and water filtration systems, respirators, anaerobic filters, and other applications. Environmental concerns have led to the development of eco-friendly alternatives, such as polyester nonwoven materials, in the production of hygienic products like disposable diapers, feminine care, and absorbent hygiene items.
However, production costs remain a significant challenge for manufacturers. The market is expected to grow significantly in medical applications, including surgical masks, wound dressings, and filtering applications. Meltblown nonwoven fabric is also used in woven rolls for various textile applications, offering excellent breathability and moisture management properties. The fabric's versatility and cross-platforming capabilities make it a popular choice for various industries, including healthcare, construction, and textiles. The use of nonvolatile propellant in the manufacturing process further enhances the fabric's properties, making it an ideal choice for various applications.
Market Scope |
|
Report Coverage |
Details |
Page number |
216 |
Base year |
2023 |
Historic period |
2018 - 2022 |
Forecast period |
2024-2028 |
Growth momentum & CAGR |
Accelerate at a CAGR of 7.75% |
Market growth 2024-2028 |
USD 2.80 billion |
Market structure |
Fragmented |
YoY growth 2023-2024(%) |
7.45 |
Regional analysis |
APAC, North America, Europe, South America, and Middle East and Africa |
Performing market contribution |
APAC at 52% |
Key countries |
China, US, India, Germany, Japan, UK, South Korea, France, Turkey, and Spain |
Competitive landscape |
Leading Companies, Market Positioning of Companies, Competitive Strategies, and Industry Risks |
Key companies profiled |
3M Co., Ahlstrom, Atex SpA, Berry Global Inc., CHTC Jiahua Nonwoven Co. Ltd., Dalian Ruiguang Nonwoven Group Co. Ltd., Dow Inc., DuPont de Nemours Inc., Fiberwebindia Ltd., Fitesa S.A. and Affiliates, Freudenberg and Co. KG, GARAGUM GROUP, Jahan Co., JOFO Nonwovens Co. Ltd., Lydall, Inc., Mitsui Chemicals Inc., Monadnock Paper Mills Inc., PFNonwovens Holding s.r.o., THRACE PLASTICS CO S.A., and Toray Industries Inc. |
Market dynamics |
Parent market analysis, Market growth inducers and obstacles, Fast-growing and slow-growing segment analysis, COVID-19 impact and recovery analysis and future consumer dynamics, Market condition analysis for the market forecast period |
Customization purview |
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1 Executive Summary
2 Technavio Analysis
3 Market Landscape
4 Market Sizing
5 Historic Market Size
6 Qualitative Analysis
7 Five Forces Analysis
8 Market Segmentation by End-user
9 Market Segmentation by Material
10 Customer Landscape
11 Geographic Landscape
12 Drivers, Challenges, and Opportunity/Restraints
13 Competitive Landscape
14 Competitive Analysis
15 Appendix
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