Global Rupture Disc Market Analysis APAC, Europe, North America, South America, Middle East and Africa - US, China, Germany, Japan, UK - Size and Forecast 2024-2028

Rupture Disc Market Size 2024-2028

The rupture disc market size is forecast to increase by USD 88.91 million at a CAGR of 2.97% between 2023 and 2027. Market growth is driven by several factors, including the increasing demand for fast-acting relief devices, the capability to handle highly viscous liquids, and the growing significance of the water and wastewater treatment industry. Fast-acting relief devices are sought after for their efficiency in various applications, addressing urgent needs quickly. Additionally, the ability to manage highly viscous liquids expands the versatility and application range of industrial solutions. The rising importance of the water and wastewater treatment sector, driven by environmental concerns and regulatory requirements, further propels market expansion. These factors collectively enhance the market's prospects, supporting diverse industrial needs and promoting sustainable practices. Our report examines historical data from 2017-2021, besides analyzing the current and forecasted market scenario.

Furthermore, the significant growth in the region is attributed to the rising volume of automobile production and the increasing number of power plants. The growing production of NGVs in APAC will also drive the demand for rupture discs. Additionally, BS and B Innovations Ltd.'s key offering is the Reverse Buckling Disk, a type of rupture disc. 

Market Forecasting and Size

Market  Forecast 2023-2027

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Market Dynamic

The market encompasses the production and distribution of essential safety components used in industrial applications. These components, including discs and valves, are integral to upholding operating safety regulations in chemical plants and other production facilities. Rupture Discs, a key product in this market, are designed to protect equipment from extreme temperatures, corrosion, and high-pressure conditions. Rupture Discs come in various types, such as graphite, metallic, anti-arch, and standalone. They are employed in the transportation of high-viscous fluids and gas, vapor, or liquid flashing systems. Fast-acting relaxation devices and pressure relief valves are also part of this market, ensuring leak-tightness and preventing malfunctioning in heat exchangers and other critical equipment. Our researchers studied the market research and growth data for years, with 2022 as the base year and 2023 as the estimated year, and presented the key drivers, trends, and challenges for the market.

 Key Market Driver- Growing demand for fast-acting relief devices

In the industrial sector, there is a growing necessity for swift-acting safety gears to ensure operational safety and adhere to regulatory standards. Upstream production processes, particularly those involving extreme temperatures, corrosive fluids, and chemical plants, require relief devices that can respond promptly to unintended incidents. Rupture discs, a type of relief device, have gained significant traction due to their ability to burst instantly when subjected to excessive pressure.

Furthermore, these devices consist of an outer metal casing and an inner membrane. When the pressure exceeds the pre-defined line, the membrane ruptures, releasing the built-up pressure. Rupture discs are preferred over pressure-reducing valves in various industries, including utilities, power generation, nuclear, oil and gas, aerospace, aviation, railway, trucking, shipping, food processing, pharmaceuticals, brewing, synthetics or rubber, pulp and paper, public infrastructure, and wastewater treatment solutions. Their quick response time makes them indispensable in industries dealing with gases, vapors, and liquids, where the potential for extreme pressure changes is high.

Significant Market Trends- Miniaturization of rupture discs

Industrial safety gears, such as pressure safety discs or rupture discs, have been indispensable in various industries for over eight decades. These devices serve as passive safety mechanisms in pressure or vacuum vessels, ensuring operating safety regulations are met in sectors like petrochemicals, aerospace, defense, medical, railroad, nuclear, chemicals, pharmaceuticals, food processing, and oil fields. Rupture discs come in sizes ranging from 1-inch to 6-inch, with larger configurations up to 60-inches for industrial-scale piping.

However, the market is undergoing a shift towards miniaturization, driven by the demands of emerging smaller, lighter applications. Rupture discs are now being manufactured in sizes as small as 1/8-inch. These industrial safety gears consist of an outer metal casing and an inner membrane, designed to burst at a pre-defined pressure or vacuum level. They protect against unintended incidents caused by extreme temperatures, corrosion, or fluid and chemical exposure in various industries. Rupture discs play a crucial role in upstream production processes, power generation industries, natural gas and electricity production, mining projects, fluid control applications, and various infrastructure projects. 

Major Market Challenge- Lack of monitoring and control systems

These discs, comprised of an outer metal casing and an inner membrane, are susceptible to extreme temperatures and corrosion, leading to unintended incidents. A rupture disc's primary function is to act as a relief device when the contained fluid or chemical reaches a pre-defined pressure. Once the disc ruptures, it can no longer perform its intended role, posing potential risks to pressure vessels and the surrounding infrastructure.

Furthermore, in critical operations, such as those in fluid control applications, cleanliness and hygiene, safety systems, sewage treatment plants, rainwater harvesting systems, drainage networks, wastewater treatment solutions, power generation industries, natural gas, electricity, mining projects, and various industries like food processing, pharmaceuticals, brewing, synthetics or rubber, pulp and paper, public infrastructure, and aerospace, aviation, railway, trucking, shipping, the inclusion of a monitoring and control system becomes indispensable. This system can quickly identify a blown disc and signal the process system operator, enabling them to handle the situation promptly and manage the process effectively. The importance of such a system is particularly significant in industries dealing with extreme conditions, such as those involving high temperatures, corrosive fluids, or hazardous chemicals.

Market Segmentation 

Application Segment Analysis

The Standalone rupture disc segment will account for a major share of the market's growth during the forecast period.  The market encompasses various types of discs, including graphite rupture discs and metallic rupture discs, which function as an alternative to pressure relief valves in process industries. While standalone rupture discs are more cost-effective than their counterparts, they exhibit a faster bursting speed and can only be used once. 

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The consumer goods segment was valued at USD 331.95 million in 2018 and continued to grow until 2021.  In contrast, pressure relief valves, such as electrical safety systems, pneumatic safety systems, and spring-loaded safety systems, can be utilized multiple times. High viscosity fluids and leak-tightness are critical considerations in the selection of rupture discs for applications in the energy industry, pharmaceuticals, and other process industries. Rupture discs are essential components in pressure-containing components, including piping, vessels, and heat exchangers, to prevent system pressure buildup and potential malfunctions. Rupture discs are employed in various applications, such as gas, vapor, and liquid flashing, and are particularly useful in major overhauls and process leakage scenarios. In the transportation sector, rupture discs are crucial in ensuring safety in the handling of corrosive fluids and during major overhauls. Advanced disc burst technologies, such as anti-arch rupture discs, offer improved time response and holding capacity, making them suitable for applications requiring fast-acting relaxation devices. Rupture discs are also used in vacuum applications and feature angular seat designs to ensure optimal performance.

Regional Analysis

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APAC is estimated to contribute 47% to the growth by 2027.  Technavio's analysts have provided extensive insight into the market forecasting, detailing the regional trends and drivers influencing the market's trajectory throughout the forecast period. 

The market in APAC is anticipated to expand significantly during the forecast period due to the increasing operating pressure in various industries, particularly in the automotive sector. Rupture discs are essential components in protecting pressure vessels from hazardous over-pressurization or vacuum conditions, making them indispensable in the manufacturing of Natural Gas Vehicles (NGVs). APAC dominates the global NGV production landscape, accounting for over 71% of the total output in 2018. Key contributors to this regional growth include China, India, South Korea, Japan, and Thailand, which are the leading NGV manufacturing countries. The lightweight, high strength-to-weight ratio, and corrosion resistance properties of rupture discs make them an ideal choice for NGV production, further fueling market demand.

Who are the Major Market Companies?

Companies are implementing various market growth and trends strategies, such as strategic alliances, partnerships, mergers and acquisitions, geographical expansion, and product/service launches, to enhance their presence in the market.

Continental Disc Corp - This market caters to the demand for various rupture disc models, with HPX Rupture Discs being a notable option.

DonadonSDD Srl - One of the key offerings within this market is the reverse acting rupture disc. 

We also have detailed analyses of the market’s competitive landscape and offer information on 20 market companies, including:

BS and B Innovations Ltd., Continental Disc Corp., DonadonSDD Srl, Emerson Electric Co, Fike Corp., Graco Inc., Halma Plc, Heleon Group BV, Leser GmbH and Co. KG, Mersen Corporate Services SAS, PARKER HANNIFIN CORP., Parr Instrument Co., Rembe, SGL Carbon SE, Striko Verfahrenstechnik GmbH, Technetics Group, Tundra Process Solutions Ltd, V TEX Corp., Wolff Group, and Zook Enterprises LLC 

Technavio market forecast the an in-depth analysis of the market and its players through combined qualitative and quantitative data. The analysis classifies companies into categories based on their business approaches, including pure-play, category-focused, industry-focused, and diversified. Companies are specially categorized into dominant, leading, strong, tentative, and weak, based on their quantitative data analysis.  

Segment Overview

The market research report provides comprehensive data (region-wise segment analysis), with forecasts and estimates in "USD Billion" for the period 2024 to 2028, as well as historical data from 2018 to 2023 for the following segments. 

• Application Outlook 
  • Standalone rupture disc
  • Rupture disc in combination with relief valves

• Application Outlook 
  • Metallic rupture disc
  • Graphite rupture disc

• Region Outlook 
  • North America
    • The U.S.
    • Canada
  • Europe
    • U.K.
    • Germany
    • France
    • Rest of Europe
  • APAC
    • China
    • India
  • Middle East & Africa
    • Saudi Arabia
    • South Africa
    • Rest of the Middle East & Africa

Market Analyst Overview

The market is a significant sector in the industrial landscape, focusing on the production and distribution of rupture discs. These discs are essential safety components used in various industries, including oil and gas, power generation, and chemical processing. The primary function of rupture discs is to prevent overpressure situations in industrial processes, ensuring safety and minimizing potential damage. Rupture discs come in various materials and designs, catering to different application requirements. Some common materials include metal alloys, ceramics, and rubber.

Furthermore, the selection of the appropriate rupture disc material depends on factors such as operating temperature, pressure, and specific process conditions. The demand for rupture discs is driven by the increasing need for process safety and reliability across various industries. Additionally, the growing adoption of automation and digitalization in industrial processes is expected to further boost the market growth. Manufacturers in the market are continually innovating to meet the evolving needs of their customers. They are focusing on developing advanced rupture discs with improved performance, longer service life, and enhanced safety features. In conclusion, the market is a vital sector, providing essential safety components for various industries. The market's growth is driven by the increasing demand for process safety, reliability, and the adoption of advanced technologies.

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What are the Key Data Covered in this Market Report?

• CAGR of the market during the forecast period
• Detailed information on factors that will drive the market growth and forecasting of the market between 2024 and 2028
• Precise estimation of the size of the market size and its contribution to the parent market
• Accurate predictions about upcoming market trends and analysis and changes in consumer behavior
• Growth of the market industry across Europe, North America, APAC, South America, and Middle East and Africa
• Thorough market growth analysis of the market’s competitive landscape and detailed information about companies
• Comprehensive market analysis and report on the factors that will challenge the market research and growth of market companies

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